Softgel machine technology has come a long way over the years, with advancements in design, efficiency, and production capabilities. Today, there are several exciting innovations in softgel machine technology that are transforming the soft capsule manufacturing industry. In this article, we will explore some of the latest developments in softgel machine technology.
- Improved dosing accuracy: Accurate dosing is essential in the manufacturing of soft capsules. In recent years, softgel machine manufacturers have introduced new dosing systems that are more accurate and reliable. These systems use advanced technology, such as sensors and software, to ensure precise dosing of ingredients.
- Advanced control systems: softgel machine now come equipped with advanced control systems that provide real-time monitoring of production processes. These systems can detect and correct errors in real-time, ensuring consistent and high-quality soft capsules.
- Automated cleaning systems: Cleaning softgel machines is an essential part of the manufacturing process. To reduce downtime and increase productivity, softgel machine manufacturers have introduced automated cleaning systems. These systems use high-pressure water jets and advanced cleaning agents to clean the machine quickly and efficiently.
- Multi-layer encapsulation: Softgel machines can now produce soft capsules with multiple layers. This technology allows manufacturers to create capsules with different layers of active ingredients, each with its release properties. This innovation has opened up new possibilities for the development of advanced nutraceutical and pharmaceutical products.
- Improved drying systems: The drying process is critical in the production of soft capsules. To improve the drying process, softgel machine manufacturers have introduced new tumble drying systems that use advanced technology to remove excess moisture quickly and efficiently.
- Enhanced gelatin melting systems: The gelatin melting system is a crucial part of a softgel machine. Manufacturers have introduced new technologies that improve the efficiency and reliability of gelatin melting systems. These new systems use advanced temperature control and heating technologies to ensure consistent gelatin temperature during production.
- Advanced quality control systems: Quality control is essential in the manufacturing of soft capsules. Softgel machine manufacturers have introduced new quality control systems that use advanced sensors and software to detect defects in soft capsules in real-time. This technology ensures that only high-quality soft capsules make it to the market.
- Increased production capacity: Softgel machine manufacturers have introduced new machines that have higher production capacities than ever before. These machines can produce soft capsules at a rate of up to 800 capsules per minute, allowing manufacturers to meet growing demand quickly.
- Modular design: Softgel machines are now designed with a modular approach, making them easier to install, operate, and maintain. Modular design also allows for more flexibility in the production process, as machines can be customized to meet specific production needs.
- Energy efficiency: Softgel machines now use advanced technologies that make them more energy-efficient than ever before. These technologies, such as low energy consumption motors and heat recovery systems, reduce energy consumption and operating costs.